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CR2 OEM Packaging Solution

CUSTOMER CASE STUDY

CR2 OEM Packaging Solution for an Industrial Battery Project

A flexible packaging strategy designed around OEM branding, shipping method, carton weight, packaging MOQ and initial-order cost.

PRODUCT
CR2 3.0V 850mAh
APPLICATION
Industrial OEM Project
REQUIREMENT
Customized OEM Packaging
KEY FOCUS
MOQ · Logistics · Cost

CR2 0EM Packaging Solution for Industrial Battery Project
PROJECT BACKGROUND

More Than a Standard CR2 Battery Order

For an industrial battery project, selecting the right battery is only one part of the purchasing process. Packaging structure, transportation method, carton weight, OEM requirements and order quantity can also affect how practical the final supply solution will be.

A customer approached PKCELL for a

CR2 3.0V 850mAh battery

solution with specific OEM packaging requirements.

The customer required a multi-level packaging configuration that included:

✓Multiple CR2 batteries per shrink pack
✓Multiple shrink packs per small inner box
✓Customized OEM small inner boxes
✓Suitable outer packaging for different shipping methods
✓A cost-effective packaging strategy for the initial order

The key question was therefore not simply how to customize the packaging, but how to create an OEM packaging structure that matched the customer's current order while remaining practical for future orders.

CUSTOMER CHALLENGE

Four Factors Had to Be Balanced

01

Shipping Method

Sea freight and courier transportation have different practical requirements. The customer needed a packaging configuration that could be adjusted according to the selected shipping method.

02

Carton Weight

As more batteries are packed into a shipping carton, total carton weight becomes an important consideration. The packing hierarchy needed to remain suitable for handling and transportation.

03

OEM Packaging MOQ

Customized color-printed packaging has minimum order quantity requirements. For an initial order, producing more custom packaging than the project actually requires can create additional cost and packaging inventory.

04

Future Scalability

The customer also needed a solution that could support higher order volumes later without requiring the entire packaging strategy to be redesigned.

PKCELL SOLUTION

Packaging Configurations Based on Shipping Method

After reviewing the customer's requirements, PKCELL proposed different packaging configurations according to the planned transportation method.

OPTION A

Sea Shipment

CR2 Batteries→Shrink Packs→Small Inner Boxes
→
Medium Cartons→Outer Cartons

For sea transportation, PKCELL recommended adding a medium-carton layer between the customized small inner boxes and the final outer carton.

This provides a more suitable packaging structure when carton weight is higher and helps organize the batteries into more manageable packaging units before final shipment.

OPTION B

Courier Shipment

CR2 Batteries→Shrink Packs→Small Inner Boxes
→
Outer Cartons

For courier shipment, the packaging hierarchy could be simplified by removing the intermediate medium carton.

This allows the outer packing structure to better match courier transportation and applicable shipment-weight requirements.

The packaging structure should be selected according to the actual shipping method rather than applying one standard configuration to every shipment.

OEM PACKAGING STRATEGY

Balancing Custom Branding with Initial Order Quantity

The customer's small inner box could be customized with its own logo and artwork, allowing the customer-facing packaging to meet the required OEM presentation.

However, a customized color-printed outer carton also has its own packaging MOQ. If the initial order does not reach that quantity, producing a full batch of customized outer cartons could increase upfront packaging cost and create unnecessary packaging inventory.

RECOMMENDED INITIAL-ORDER STRATEGY

Customize What Matters First

Customized OEM Inner Box

+

Neutral / Plain Outer Carton

When future order volume increases and reaches the required packaging MOQ, the customer can then upgrade the outer carton to a fully customized OEM version.

What Does This Approach Help the Customer Achieve?

✓Avoid unnecessary customized packaging inventory
✓Reduce initial packaging costs
✓Maintain OEM branding on the small inner boxes
✓Keep the first order more flexible
✓Upgrade to fully customized outer cartons as order volume grows

SOLUTION SUMMARY

CR2 OEM Packaging Solution at a Glance

Project Requirement PKCELL Approach
OEM Branding Customized small inner boxes with customer logo and artwork
Sea Shipment Add a medium-carton packaging layer
Courier Shipment Simplify the carton structure for courier transportation
Carton Weight Adjust the packaging hierarchy according to transportation requirements
OEM Outer-Carton MOQ Use a neutral outer carton when the first order does not reach the custom-printing MOQ
Initial Order Cost Avoid unnecessary customized packaging inventory
Future Scalability Upgrade to fully customized outer cartons when order volume increases

WHY THIS MATTERS

OEM Battery Packaging Is More Than Adding a Logo

In an industrial battery project, OEM packaging should be evaluated as part of the complete purchasing and logistics process.

Customer requirements, transportation method, carton weight, packaging MOQ, initial order quantity, packaging cost and future order scalability all influence which packaging structure is most practical.

For this project, PKCELL's approach was not to push the maximum level of customization from the beginning. Instead, the packaging configuration was developed around the customer's actual order and shipping requirements, while leaving room for additional OEM customization as future order volumes increase.

KEY TAKEAWAY

Good OEM packaging is not about adding more packaging. It is about choosing the right packaging for the project.

A practical solution should balance branding, logistics, packaging MOQ, initial cost and future scalability.

TALK TO PKCELL

Need a Custom CR2 Battery Packaging Solution?

If your project requires CR2 batteries with customized packaging, labels, inner boxes or shipment-specific carton configurations, share your battery model, order quantity, packaging format and shipping requirements with our team.

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