ER34615 D 3.6V Battery Pack for Freight Movement Systems

PKCell ER34615 battery pack for freight movement system

Background / Challenge

The client operates a freight movement system, where equipment must function reliably in demanding industrial environments. For such systems, power supply stability and long service life are critical to ensure uninterrupted operation.

Key challenges included:

Custom battery configuration: ER34615 battery pack in 1S24P structure for the freight movement system
Sample validation requirement: Initial samples needed to pass PPAP Level 3 approval before production
Comprehensive documentation: Required detailed D-FMEA analysis, production process flow chart, and shipment inspection report
Reliable supply and consistency: The customer needed assurance of stable production quality and long-term supply capability

The battery solution also had to support a wide operating temperature range from −55°C to +85°C and achieve a design life of 10 years at 25°C, meeting the demanding requirements of industrial freight systems.

Solution

PKCELL delivered a custom ER34615 Li-SOCl₂ battery pack with 1S24P configuration, providing 3.6V and 456Ah capacity to meet the customer’s high energy demand. Our solution included:

Custom battery pack design: 34615 batteries configured in 1S24P, providing high capacity and stable power output suitable for freight movement systems.
Wide operating temperature performance: Designed to operate reliably from −55°C to +85°C, ensuring stable performance in harsh industrial environments.
Long service life: The battery pack was engineered to support a 10-year design life at 25°C, reducing maintenance and replacement costs.
Complete validation documentation: PKCELL supplied PPAP Level 3 documentation, including D-FMEA analysis, production process flow charts, and shipment inspection reports to support the customer’s internal approval process.
Sample delivery for testing: Initial samples were provided for validation, enabling the customer to proceed with system testing and approval.

Why PKCELL?

Proven Reliability: PKCELL batteries are produced on advanced manufacturing lines with rigorous quality control, ensuring safety and consistency.
Eco-Friendly Chemistry: Free from heavy metals like lead and cadmium, fully recyclable, and compliant with environmental standards.
Cost-Effective Performance: Long lifespan and reduced maintenance make it ideal for medium-duty and industrial gate systems.
Trusted Partner: With years of expertise in customized power solutions, PKCELL delivers batteries tailored to demanding industrial applications worldwide.